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James Tillotson

Mechanical Engineer | Educator | Researcher | Entrepreneur

Husband * Father * Faithful

Gradatim Doctrina

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Instructor | EMEC Director

Colorado State University Mechanical Engineering

| MECH 200A and MECH 200B Instructor |

| Idea 2 Product Laboratory Director |
| Engineering Manufacturing Education Laboratory (EMEC) Director |

(January 2022 - Current)

Description Coming Soon!

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| Support Engineer |
| Interim Instructor |

Colorado State University Mechanical Engineering
| Undergraduate Teaching Labs |
| Idea 2 Product Laboratory | EMEC Teaching Laboratory |
(June 2020 - January 2022)

My current position is truly exotic and fantastic. I have the privilege of supporting the hands-on teaching and learning objectives of the ME program at CSU while providing technical expertise in a wide range of disciplines. It is a "Jack of all Trades" type role. , writing, maintaining, and updating LabVIEW and other software around the teaching labs, undergraduate and graduate student recruiting, designing custom hardware for 3D printing, and other teaching experiments and demonstrations, and IT technical support for a wide range of systems and applications.

  • Engineering support including design, implementation, instruction, maintenance, and repair. of laboratory equipment in 6 lab spaces for the following courses. 

    • MECH 103 - Introduction to Mechanical Engineering

    • MECH 200 - Introduction to Manufacturing Processes

    • MECH 202 - Engineering Design II​

    • MECH 231 - Engineering Experimentation

    • MECH 307 - Mechatronics and Measurement Systems 

    • MECH 331 - Introduction to Engineering Materials

    • MECH 338 - Thermal/Fluids Sciences Laboratory

    • MECH 486/ 498 Sr. Capstone Practicums

As part of providing engineering support, I have had the privilege of providing training and troubleshooting assistance to a staff of approximately 20 graduate teaching assistants, across the 6 lab spaces supporting 8 lab courses consisting of 6 to 16 separate lab experiments each.  It is difficult to capture in short form all this entails but I have had the exciting privilege of fixing broken equipment mid lab all the way through supporting in depth engineering design work for student design teams. 

  • Deans Advisory Council - Member (2021-Current)

  • Idea2Product Additive Manufacturing Lab - Co Director (2020-Current)

  • Undergraduate Teaching Laboratory Upgrade Program

I managed a significant update of the undergraduate teaching labs totaling about $385,000 including renovation of the 3 lab spaces (the EMEC, I2P Lab, and ThermoFluid's Laboratory) to add 480VAC 3Phase power, a dedicated welding lab with appropriate HVAC, a dry lab for the ThermoFluid's lab space to support the benchtop experiments. 

In addition to the lab space, we added many equipment and experiments to support new laboratory experiments for many of the lab courses. These additions include the following experiments 

  1. Instrumented Brayton Cycle (Jet Engine)

  2. Instrumented Rankine Cycle (steam power plant)

  3. Free Piston Sterling Engine demonstrator which includes combined heat and power and hybridization. 

  4. Tier 4 Turbodiesel engine

  5. Chemical Rocket Propulsion and Cold Gas Thruster Demonstration.

  6. Turbocharger waste heat recovery and turbo machinery demonstrator.  

  7. Scotchman Iron Woker 

  8. Morgan Vertical Manual Injection Molder 

  9. BOY 25E Horizontal Injection Molder (donated by X2F in Fort Collins). 

  10. 8"x8" Custom wind tunnel high speed image data acquisition lab (refurbished from retired research laboratory equipment)

In addition to the renovated laboratory space and the new teaching labs a 20% increase in laboratory capacity without compromising the quality of the hands-on experiential learning experience was targeted and is almost complete. 

  • Senior Design Team Advisor​

    • Media Cart Team (20'-21' School Year)

    • Prosthetic upper limb Design Team (21'- 22' School Year) 

  • Interim EMEC Director​

  • Instructor for MECH 200 - Introduction to Manufacturing Processes (Spring 2022 Semester)

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High School Physics

Olive Tree Faculty 
(August 2020 - Current)

I teach a high school level intro to physics course and lab as part of a home school enrichment program. The class meets twice a week for 70 min. I typically conduct one lecture and one creative lab each week. 

My course pedagogy is centered around hands on learning and physical interaction to teach the material. It is my objective to provide real world examples, and demonstrations of the principals in physics so that students complete the course with a passion for the delight of physics and exploring the world around them.

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Research Engineer

COLORADO STATE UNIVERSITY
ENGINES AND ENERGY CONVERSION LAB
May 2016 - May 2020

  • Responsible for the day-to-day operation and maintenance of industrial and lab equipment. Including, installation, commissioning, maintenance, repair, reconfiguration, and operations of equipment.

  • Work with faculty and clients to conduct experiments and collect data using our research engines and laboratory test equipment that is relevant and appropriate based on the test program objectives.

  • Write research proposals, test plans, instruction documentation, checklists, procedures, and other laboratory documentation necessary to safe and effective laboratory operation.

  • Implement new apparatuses, experiments, control software and GUI’s, and infrastructure.

  • Write, modify, debug, and implement DAQ, HMI, and analysis software in LabVIEW, MatLab, Python, Exceland others.

  • Install, maintain and repair a variety of data acquisition systems and software packages. Especially National Instruments cRIO hardware and software.

  • Maintain, trouble shoot and repair/replace computer systems used for data acquisition and engine and instrument control.

  • Specify order, configure, and install new equipment including lab instrumentation, data acquisition systems, controls, pumps valves, meters, sensors and other hardware.

  • Work closely with Graduate Research Assistants (GRAs) to ensure that research is conducted in a safe and effective fashion.

  • Supervise up to 9 undergraduate engineering intern staff members and a number of graduate students conducting a wide range of tasks.

  • Wrote, and implemented laboratory safety and proficiency training program.

  • Coordinate tracking and disposal of hazardous waste.

  • Complete our spill prevention and containment inspections

  • Manage, maintain, and stock all lab tools and equipment and tool consumables.

  • Execute proper disposal of excess, defective or obsolete equipment for the lab.

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MASTERS RESEARCH

COLORADO STATE UNIVERSITY
POWERHOUSE ENERGY INSTITUTE
2014-2016

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iCordia Surgical LLC.


2013-2016

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PROJECTS

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Professional History

Research Engineer

Colorado State University | May 2016 to Current

  • I am responsible for the day-to-day operation and maintenance of industrial and lab equipment. Including, installation, commissioning, maintenance, repair, reconfiguration, and operations of equipment.

  • I work with faculty and clients to define, plan and conduct experiments and collect data using our research engines and laboratory test equipment that is relevant and appropriate based on the test program objectives.

  • I write research proposals, test plans, instruction documentation, checklists, procedures, and other laboratory documentation necessary for safe and effective laboratory operation.

  • I implement new apparatuses, experiments, control software and GUI’s, and infrastructure.

  • I write, modify, debug, and implement DAQ, HMI, and analysis software in LabVIEW, MatLab, Python, Excel and others.

  • I install, maintain and repair a variety of data acquisition systems and software packages. Specifically, National Instruments cRIO hardware and software.

  • I maintain, trouble shoot and repair/replace computer systems used for data acquisition and engine and instrument control.

  • I specify order, configure, and install new equipment including lab instrumentation, data acquisition systems, controls, pumps valves, meters, sensors and other hardware.

  •  I work closely with Graduate Research Assistants (GRAs) to ensure that research is conducted in a safe and effective fashion.

  •  I supervise up to 9 undergraduate engineering intern staff members and a number of graduate students conducting a wide range of tasks.

  • I wrote, and implemented laboratory safety and proficiency training program.

  • I coordinate tracking and disposal of hazardous waste.

  • I complete our spill prevention and containment inspections

  • I manage, maintain, and stock all lab tools and equipment and tool consumables.

  • I execute proper disposal of excess, defective or obsolete equipment for the lab.

Co-founder and Member Manager

iCordia Surgical | August 2013 to April 2016

  • I pioneered a procedure for the transapical resection and replacement of the aortic heart valve

  • I designed a medical device to remove aortic valve tissue trans apex

  • iCordia was a CSU Venture Accelerator Company, Fall 2015 Cohort

  • I tested the medical device in a beating heart simulator to validate efficacy

  • I tested the medical device in a live porcine model to test efficacy and safety

  • I completed the first known placement of a temporary artificial valve aortic arch in a live porcine model.

  • I formed an LLC startup (iCordia Surgical LLC. Established May 2014)

  • I oversaw a senior design capstone project to improve efficacy and safety of the original tool (August 2014 to May 2015)

Undergraduate Research Assistant

Colorado State University | June 2012 - May 2014

  • I was a member of interdisciplinary multi-organizational research and design team

  • I participated in a concept to product design process

  • My work was hands on design, manufacturing, testing, and validation

  • I performed data analysis for presentation to final customer

Aircraft mechanic shop hand

The New Firewall Forward | Winter 2010

  • I cleaned, prepared, and painted aircraft engine components.

  • I was responsible for shop upkeep, cleaning floors and workspaces and sorting tools

  • I inventoried parts for each engine

  • I worked with machinists to clean CNC and other machine tools.

Other Positions

2007-2011

  • Poudre School District, Custodian,  Fall 2011

  • Firewall Forward, short staff aircraft mechanic shop hand, December 2010

  • Aqua Pumps Inc., Water Well Repair Technician, Summer 2010

  • Aims Community College, Ceramics Lab Technician, 2009 to 2011

  • Campus Crusade, 5th grade Head Counselor, Summer 2009

  • Whitman’s Outdoor Services, Landscaping. Summer 2008

  • Thunder Prairie Ranch, Ranch Hand, Summer 2007

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Professional Skills

Programming

DAQ, HMI, Data Analysis, and Visualization

LabVIEW Core 1 and 2

LabVIEW (Enrolled)

Core 3

FPGA

Real Time

Visual Basic

PIC Basic

Aurduino

Python

MatLab

MathCAD

Analysis Software

Excel
Fluent
Abaqus
SolidWorks FEA
LabVIEW
Chemkin
Diadem

Manufacturing

End Mill
Lath
CNC Water Jet Welding
CNC Milling
3D Printing
MIG Welding

Lab Equipment

Gaseous Emissions

Siemens Ultramat 6 series analyzers, California Analytics FID, VIG FID, MKS FTIR, ECOM-J2KN, Testo 350 Emissions Analyzer, Gasmet DX4000 FTIR, Nicolet FTIR, LICOR CO2 Analyzer

Particulate Emissions

Gravimetric PM sampling, ECOC PM Analysis, GRIMM SMPS+C

DAQ

National Instruments cRIO, PXI, cDAQ, LabJack, Arduino

Fuel Analysis

Anton-Paar DSA 5000 M - Density and Sound Velocity Meter, Anton-Paar SVM 3000 - Stabinger Viscometer, C200 Calorimeter,

Engines

Cummins QSK50, QSK19, 6.7L Ag derivative, Cooper Bessemer GMV-TF 4, CAT CG137-8, CAT 3304, John Deere 4045 4.5L Turbo Diesel, Kohler 993T, CFR Variable Compression Ratio Engine

Industrial

Pumps, actuators, valves, mixers, heat exchangers, intercoolers, compressors

Other Skills

ISO CAT 1 Vibration Analyst
Private Pilot’s License
SSI Open Water SCUBA
Technician and General class radio operator (in training)

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VISUAL BIOGRAPHY

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Get in Touch

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